Custom Grid Type Vacuum Chuck with Reinforced Grid for Engraving

In the intricate world of engraving, precision and stability are of utmost importance. Whether it's engraving on wood, plastic, metal, or other materials, a reliable clamping solution is essential to ensure the best results. The Custom Grid Type Vacuum Chuck with Reinforced Grid has been specifically designed to meet the unique demands of the engraving industry, offering a range of features that set it apart from traditional clamping methods.​

Design and Construction​

Grid Structure​

The grid - type design of this vacuum chuck is its most distinctive feature. The surface of the chuck is divided into a series of interconnected squares or rectangles, forming a grid pattern. This grid is not only a means of distributing the vacuum force evenly but also plays a crucial role in providing support to the workpiece during engraving. The size of the grid cells can be customized according to the typical size and shape of the workpieces to be engraved. For example, for small, detailed engraving work on jewelry or electronics components, a finer - meshed grid may be used. In contrast, for larger - scale engraving on wooden panels or metal sheets, a coarser grid can be more suitable.​

Reinforced Grid​

To enhance the durability and strength of the grid, it is reinforced with additional materials. This reinforcement can take the form of metal inserts, thickened edges, or a composite structure. The reinforced grid is capable of withstanding the high forces and vibrations generated during the engraving process. When an engraving tool makes contact with the workpiece, the reinforced grid helps to absorb and distribute the impact, preventing any deformation or damage to the chuck surface. This is particularly important when working with hard materials or using high - speed engraving equipment.​

Vacuum Channels​

Beneath the grid surface, a network of vacuum channels is integrated. These channels are connected to a central vacuum source. When the vacuum is activated, air is rapidly evacuated from the channels, creating a negative pressure beneath the workpiece. The grid design ensures that the vacuum force is evenly distributed across the entire surface of the workpiece, providing a secure and stable hold. The layout of the vacuum channels is optimized to work in harmony with the grid structure, maximizing the suction power and minimizing any potential areas of weak hold.

Specifications

Specification	Magnetic attraction	Width (mm)	Length (mm)	Height (mm)	Weight (kg)
150*150	≥40KG	150	150	80	13.5
150*300	≥40KG	150	300	80	27
150*350	≥40KG	150	350	80	31.5
150*400	≥40KG	150	400	80	36
200*200	≥40KG	200	200	80	24
200*300	≥40KG	200	300	80	36
200*400	≥40KG	200	400	80	48
200*500	≥40KG	200	500	80	60
250*500	≥40KG	250	500	80	75
300*300	≥40KG	300	300	80	54
300*400	≥40KG	300	400	80	72
300*500	≥40KG	300	500	80	90
300*600	≥40KG	300	600	80	108
300*800	≥40KG	300	800	80	144
400*400	≥40KG	400	400	80	96
400*500	≥40KG	400	500	80	120
400*600	≥40KG	400	600	80	144
400*800	≥40KG	400	800	80	192
500*500	≥40KG	500	500	80	150
500*600	≥40KG	500	600	80	180
500*800	≥40KG	500	800	80	240
600*800	≥40KG	600	800	80	288
600*1000	≥40KG	600	1000	80	360

Working Principle​

When a workpiece is placed on the Custom Grid Type Vacuum Chuck, the grid cells conform to the surface of the workpiece, creating a seal. As the vacuum is turned on, the air between the chuck and the workpiece is removed, resulting in a pressure differential. This pressure differential generates a strong suction force that presses the workpiece firmly against the grid. The even distribution of the vacuum force across the grid ensures that the workpiece remains in place during the engraving process, regardless of the complexity of the engraving pattern or the type of material being engraved.​

Advantages for Engraving​

Precision Engraving​

The even hold provided by the grid - type vacuum chuck is crucial for achieving precise engraving results. Traditional clamping methods often struggle to hold the workpiece firmly without causing distortion or movement. In contrast, the Custom Grid Type Vacuum Chuck ensures that the workpiece remains in the exact position required for the engraving tool to create intricate and detailed patterns. This precision is especially important in industries such as jewelry making, where the smallest deviation can affect the quality of the final product.​

Reduced Material Damage​

Engraving can be a delicate process, and any movement or vibration of the workpiece can lead to scratches, chips, or other forms of damage. The reinforced grid of the vacuum chuck helps to minimize vibrations, reducing the risk of material damage. Additionally, the gentle vacuum - based clamping method does not exert the same kind of mechanical stress as traditional clamps, making it ideal for engraving on delicate materials such as thin plastics or soft woods.​

Versatility in Material Handling​

The Custom Grid Type Vacuum Chuck is highly versatile and can be used with a wide range of materials. Whether it's engraving on metals like copper, aluminum, or stainless steel, or on non - metals such as wood, plastic, or glass, the vacuum chuck provides a reliable hold. The grid design can be customized to accommodate different material thicknesses and surface textures, making it suitable for a variety of engraving applications.​

Quick Setup and Changeover​

Setting up traditional clamping systems for engraving can be a time - consuming process, involving multiple adjustments and alignments. With the vacuum chuck, the setup is much simpler. Once the vacuum system is installed and calibrated, all that is needed is to place the workpiece on the chuck and turn on the vacuum. The quick - release feature of the vacuum also allows for easy removal of the engraved workpiece and rapid changeover for the next job. This reduces the overall production time and increases the efficiency of the engraving process.​

Applications in Different Industries​

Jewelry Industry​

In the jewelry industry, precision engraving is used to create intricate designs on rings, necklaces, bracelets, and other jewelry pieces. The Custom Grid Type Vacuum Chuck allows jewelers to hold small and delicate metal or gemstone - embedded workpieces securely, enabling them to create detailed engravings with high accuracy. The reduced risk of material damage is also a significant advantage, as precious metals and gemstones can be easily scratched or chipped during the engraving process.​

Signage and Display Industry​

For engraving on signs, plaques, and display boards, the vacuum chuck provides a stable platform. Whether it's engraving on wooden signs, acrylic display cases, or metal plaques, the grid - type design ensures that the workpiece remains in place during the engraving process. The ability to handle different material sizes and shapes makes it suitable for a wide range of signage and display applications.​

Electronics Industry​

In the electronics industry, engraving is used for marking circuit boards, component housings, and other electronic parts. The Custom Grid Type Vacuum Chuck can hold these small and delicate components firmly, allowing for precise engraving of serial numbers, logos, and other information. The reduced vibration and material damage are crucial in this industry, where even a small defect can render a component unusable.​

Customization Options​

The Custom Grid Type Vacuum Chuck with Reinforced Grid offers a high degree of customization. The size and shape of the chuck can be tailored to fit the specific requirements of the engraving equipment and the workpieces. The grid pattern, including the size and shape of the grid cells, can be customized based on the type of engraving work. The material of the grid and the reinforcement can also be chosen to suit the specific needs of the application. For example, a non - marring grid material can be used for engraving on delicate surfaces, while a more durable and heat - resistant material can be selected for high - speed engraving of hard metals.​

In conclusion, the Custom Grid Type Vacuum Chuck with Reinforced Grid is a game - changing solution for the engraving industry. Its unique design, working principle, numerous advantages, and customization options make it an essential tool for achieving precision, efficiency, and versatility in engraving operations. If you are looking to enhance the quality of your engraving work, consider investing in a Custom Grid Type Vacuum Chuck.

Dongguan Hie Hardware Co., Ltd is a metal products enterprise with a profound history of twenty years. We are an integrated entity that combines research and development, manufacturing, sales, and service. We are not only an OEM processing manufacturer for many domestic and foreign mold accessories counterparts but also a pioneer in the field of minimally invasive surgical instruments.

In the design and manufacture of minimally invasive surgical instrument structural components and fine metal combination pipe fittings, we focus on the design and manufacture of minimally invasive surgical structure space components, covering surgical components such as endoscopic structures, ablation structures, puncture analysis, sampling biopsy analysis, endoscopic intervention, suture cutting, heart stents, and vascular stents. Our technical team with twenty years of manufacturing experience has broken through various technical barriers in minimally invasive structure manufacturing, effectively addressing the high complexity of the process of minimally invasive instrument structural components. With advanced manufacturing processes such as multi-pole expansion and contraction, non-standard surface marking, arbitrary latitude bending, step forming, multiple side holes, multi-axis welding, six-axis component forming, pipe body expansion and contraction, micro-tube cutting, multi-level surface perforation, surface partial insulation, surface partial roughness, clean slender inner tubes, and non-sticking liquid in liquid-conducting tubes, we can meet the design needs of various high-difficulty special-shaped parts for customers and have received unanimous recognition and long-term cooperation from domestic and foreign customers. 

In the field of mold accessories manufacturing, our technical backbones have decades of processing experience in mold parts from Japan and Taiwan. The company regularly conducts various skill trainings and grade evaluations to lay a solid foundation for continuous development in the mold parts manufacturing industry and gradually move towards industry standardization and modernization. We always strictly follow the technical standards of manufacturers such as "MISUMI", "Punch", "DME", and "HASCO" for production and inspection. We can also design and provide various standard and non-standard mold accessories according to different customer requirements. We specialize in manufacturing precision photoelectric tooth shafts, screw thread electrodes, pen mold cores, cosmetic parts, precision inserts, cores, bushings, and SKH51/SKD61 series cartridge ejector pin mold accessories, etc. Our products are widely used in fields such as photoelectric, digital electronics, medical packaging instruments, pen making, cosmetic packaging, electrical appliances, automobiles, and mechanical motor shaft manufacturing. In particular, we have significant advantages in non-standard mold accessories processing, various wear-resistant block processing, guide pillar and bushing processing, non-standard insert processing, precision plastic mold accessories processing, etc., providing customers with a full range of solutions for precision mold accessories processing.

The company holds multiple independent product structure manufacturing patents and has passed ISO9001:2015 and ISO13485 quality system certifications. With excellent quality, exquisite craftsmanship, innovative design, and high-quality service, we are committed to creating greater value for customers.