Custom Vacuum Chuck Fixture Plate for Grinding, Light Milling, Drilling

​In the realm of precision machining, operations such as grinding, light milling, and drilling demand a clamping solution that offers stability, accuracy, and adaptability. The Custom Vacuum Chuck Fixture Plate has emerged as an innovative and highly effective tool, specifically designed to meet the unique requirements of these machining processes.

Specifications

Specification	Magnetic attraction	Width (mm)	Length (mm)	Height (mm)	Weight (kg)
150*150	≥40KG	150	150	80	13.5
150*300	≥40KG	150	300	80	27
150*350	≥40KG	150	350	80	31.5
150*400	≥40KG	150	400	80	36
200*200	≥40KG	200	200	80	24
200*300	≥40KG	200	300	80	36
200*400	≥40KG	200	400	80	48
200*500	≥40KG	200	500	80	60
250*500	≥40KG	250	500	80	75
300*300	≥40KG	300	300	80	54
300*400	≥40KG	300	400	80	72
300*500	≥40KG	300	500	80	90
300*600	≥40KG	300	600	80	108
300*800	≥40KG	300	800	80	144
400*400	≥40KG	400	400	80	96
400*500	≥40KG	400	500	80	120
400*600	≥40KG	400	600	80	144
400*800	≥40KG	400	800	80	192
500*500	≥40KG	500	500	80	150
500*600	≥40KG	500	600	80	180
500*800	≥40KG	500	800	80	240
600*800	≥40KG	600	800	80	288
600*1000	≥40KG	600	1000	80	360

Design Tailored for Machining Operations​

The Custom Vacuum Chuck Fixture Plate is engineered with a flat and smooth surface, which serves as the foundation for securely holding workpieces. This surface is carefully crafted to minimize any irregularities that could affect the precision of grinding, light milling, or drilling. Beneath the surface, a network of precisely designed channels and vacuum ports is integrated. These channels are strategically arranged to ensure an even distribution of the vacuum - induced holding force across the entire workpiece.​

For grinding applications, the fixture plate is designed to withstand the high - frequency vibrations generated during the grinding process. The material of the plate is chosen for its rigidity and damping properties, which help to absorb vibrations and prevent them from being transferred to the workpiece. This results in a smoother grinding surface and reduces the risk of surface defects.​

In light milling operations, where precision cutting and shaping are crucial, the vacuum chuck fixture plate provides a stable platform. The ability to hold the workpiece firmly in place allows for accurate milling of intricate shapes and fine details. The design of the vacuum channels is optimized to maintain a strong hold even during rapid milling movements.​

When it comes to drilling, the fixture plate ensures that the workpiece remains stationary, preventing any unwanted movement that could lead to misaligned holes. The flat surface of the plate provides a reliable reference point for accurate drilling, and the vacuum hold keeps the workpiece firmly in position, even when drilling through tough materials.​

Advantages over Traditional Clamping Methods​

Enhanced Precision​

Traditional clamping methods, such as mechanical clamps or vises, often struggle to provide the high level of precision required for grinding, light milling, and drilling. These methods can exert uneven pressure on the workpiece, leading to distortion or misalignment during machining. In contrast, the vacuum chuck fixture plate distributes the holding force evenly across the entire surface of the workpiece. This results in minimal distortion and ensures that the workpiece remains in the exact position required for precise machining operations. For example, when grinding a flat surface to a high tolerance, the even hold of the vacuum chuck fixture plate guarantees a consistent and accurate finish.

​

Quick Setup and Changeover​

Setting up traditional clamping systems for different machining operations can be a time - consuming process. It often involves adjusting multiple components, aligning clamps, and ensuring proper pressure distribution. With the vacuum chuck fixture plate, the setup is significantly streamlined. Once the vacuum system is installed and calibrated, all that is required is to place the workpiece on the plate. Activating the vacuum secures the workpiece almost instantaneously. This quick setup not only saves time but also allows for rapid changeovers between different workpieces or machining operations. For instance, in a job shop that frequently switches between grinding, light milling, and drilling tasks, the vacuum chuck fixture plate enables efficient production and maximizes productivity.​

Versatility in Workpiece Materials​

The Custom Vacuum Chuck Fixture Plate is highly versatile and can be used with a wide range of workpiece materials. Whether it's metals, plastics, ceramics, or composites, the vacuum chuck can securely hold the workpiece. This is particularly beneficial in industries where different materials are commonly used in the same machining process. For example, in the aerospace industry, where components made of various materials are machined, the vacuum chuck fixture plate can adapt to hold aluminum, titanium, and composite materials, providing a consistent clamping solution for different machining operations.​

Applications in Different Industries​

Automotive Industry​

In the automotive industry, precision machining is essential for the production of high - performance components. The Custom Vacuum Chuck Fixture Plate is widely used in the machining of engine parts, transmission components, and brake systems. During the grinding of engine cylinder heads, the vacuum chuck fixture plate ensures a flat and smooth surface finish, which is crucial for optimal engine performance. In light milling operations for transmission gears, the plate provides the stability required to achieve precise tooth profiles. And when drilling holes in brake calipers, the fixture plate holds the workpiece firmly, ensuring accurate hole placement for proper brake function.​

Electronics Industry​

The electronics industry demands extremely high precision in machining small and delicate components. The vacuum chuck fixture plate is ideal for grinding, light milling, and drilling operations in the production of printed circuit boards (PCBs), semiconductor packages, and micro - electromechanical systems (MEMS). For example, when milling fine traces on a PCB, the even hold of the vacuum chuck fixture plate prevents any movement of the board, ensuring accurate circuit patterns. In the drilling of holes for component mounting on a semiconductor package, the plate provides a stable platform for precise hole drilling, which is critical for the proper functioning of the electronic device.​

Tool and Die Making​

Tool and die making requires the machining of complex shapes and high - precision surfaces. The Custom Vacuum Chuck Fixture Plate plays a vital role in this industry by providing a reliable clamping solution for grinding, light milling, and drilling operations. When grinding the surface of a die to a mirror - like finish, the plate's vibration - damping properties and even holding force ensure a flawless result. In light milling operations to create intricate die cavities, the vacuum chuck fixture plate allows for accurate machining of the desired shape. And when drilling holes for ejector pins in a tool, the plate holds the workpiece firmly, ensuring proper alignment of the holes.​

Customization Options​

To meet the diverse needs of different industries and machining requirements, the Custom Vacuum Chuck Fixture Plate can be highly customized. The size and shape of the plate can be tailored to fit specific machining equipment and the dimensions of the workpieces. The material of the plate can be selected based on the type of machining operation and the workpiece material. For example, a heat - resistant material may be chosen for high - speed grinding applications, while a non - marring material can be used for machining delicate components. Additionally, the vacuum channels and ports can be designed to optimize the suction force for different workpiece geometries and machining processes.​

In conclusion, the Custom Vacuum Chuck Fixture Plate is a game - changing solution for grinding, light milling, and drilling operations. Its tailored design, numerous advantages over traditional clamping methods, wide range of applications, and customization options make it an essential tool for modern precision machining. If you are looking to enhance the precision, efficiency, and versatility of your machining processes, consider investing in a custom vacuum chuck fixture plate.

Dongguan Hie Hardware Co., Ltd is a metal products enterprise with a profound history of twenty years. We are an integrated entity that combines research and development, manufacturing, sales, and service. We are not only an OEM processing manufacturer for many domestic and foreign mold accessories counterparts but also a pioneer in the field of minimally invasive surgical instruments.

In the design and manufacture of minimally invasive surgical instrument structural components and fine metal combination pipe fittings, we focus on the design and manufacture of minimally invasive surgical structure space components, covering surgical components such as endoscopic structures, ablation structures, puncture analysis, sampling biopsy analysis, endoscopic intervention, suture cutting, heart stents, and vascular stents. Our technical team with twenty years of manufacturing experience has broken through various technical barriers in minimally invasive structure manufacturing, effectively addressing the high complexity of the process of minimally invasive instrument structural components. With advanced manufacturing processes such as multi-pole expansion and contraction, non-standard surface marking, arbitrary latitude bending, step forming, multiple side holes, multi-axis welding, six-axis component forming, pipe body expansion and contraction, micro-tube cutting, multi-level surface perforation, surface partial insulation, surface partial roughness, clean slender inner tubes, and non-sticking liquid in liquid-conducting tubes, we can meet the design needs of various high-difficulty special-shaped parts for customers and have received unanimous recognition and long-term cooperation from domestic and foreign customers. 

In the field of mold accessories manufacturing, our technical backbones have decades of processing experience in mold parts from Japan and Taiwan. The company regularly conducts various skill trainings and grade evaluations to lay a solid foundation for continuous development in the mold parts manufacturing industry and gradually move towards industry standardization and modernization. We always strictly follow the technical standards of manufacturers such as "MISUMI", "Punch", "DME", and "HASCO" for production and inspection. We can also design and provide various standard and non-standard mold accessories according to different customer requirements. We specialize in manufacturing precision photoelectric tooth shafts, screw thread electrodes, pen mold cores, cosmetic parts, precision inserts, cores, bushings, and SKH51/SKD61 series cartridge ejector pin mold accessories, etc. Our products are widely used in fields such as photoelectric, digital electronics, medical packaging instruments, pen making, cosmetic packaging, electrical appliances, automobiles, and mechanical motor shaft manufacturing. In particular, we have significant advantages in non-standard mold accessories processing, various wear-resistant block processing, guide pillar and bushing processing, non-standard insert processing, precision plastic mold accessories processing, etc., providing customers with a full range of solutions for precision mold accessories processing.

The company holds multiple independent product structure manufacturing patents and has passed ISO9001:2015 and ISO13485 quality system certifications. With excellent quality, exquisite craftsmanship, innovative design, and high-quality service, we are committed to creating greater value for customers.