Custom Modular Vacuum Chuck Kit with Replaceable Chuck Plates for CNC Machining Centers

In the fast - paced and highly competitive world of CNC machining, precision, versatility, and efficiency are the cornerstones of success. The Custom Modular Vacuum Chuck Kit with Replaceable Chuck Plates is a revolutionary solution designed to meet the diverse and exacting demands of modern CNC machining centers.​

Design Concept​

The modular design of this vacuum chuck kit is its most distinguishing feature. It is crafted as a system of interconnected components that can be easily configured and reconfigured. The core of the kit is a base unit that houses the vacuum - generating mechanism. This base unit is engineered to be compatible with a variety of replaceable chuck plates, each designed to suit different machining applications.

Specifications

Specification	Magnetic attraction	Width (mm)	Length (mm)	Height (mm)	Weight (kg)
150*150	≥40KG	150	150	80	13.5
150*300	≥40KG	150	300	80	27
150*350	≥40KG	150	350	80	31.5
150*400	≥40KG	150	400	80	36
200*200	≥40KG	200	200	80	24
200*300	≥40KG	200	300	80	36
200*400	≥40KG	200	400	80	48
200*500	≥40KG	200	500	80	60
250*500	≥40KG	250	500	80	75
300*300	≥40KG	300	300	80	54
300*400	≥40KG	300	400	80	72
300*500	≥40KG	300	500	80	90
300*600	≥40KG	300	600	80	108
300*800	≥40KG	300	800	80	144
400*400	≥40KG	400	400	80	96
400*500	≥40KG	400	500	80	120
400*600	≥40KG	400	600	80	144
400*800	≥40KG	400	800	80	192
500*500	≥40KG	500	500	80	150
500*600	≥40KG	500	600	80	180
500*800	≥40KG	500	800	80	240
600*800	≥40KG	600	800	80	288
600*1000	≥40KG	600	1000	80	360

Replaceable Chuck Plates: A Key Advantage​

Adaptability to Different Workpiece Sizes and Shapes​

One of the primary benefits of having replaceable chuck plates is the ability to handle a wide range of workpiece sizes and shapes. For small, intricate parts commonly found in the electronics or jewelry industries, a chuck plate with a finely - detailed surface and smaller vacuum - channel patterns can be installed. This ensures a secure hold on delicate components without causing any damage. On the other hand, for larger and bulkier workpieces, such as those in the automotive or aerospace sectors, a chuck plate with a larger surface area and more robust vacuum channels can be used. The replaceable nature of the plates allows for seamless transitions between different production runs, eliminating the need to invest in multiple fixed - type chucks.​

Material - Specific Compatibility​

Different materials require different handling during machining. For example, when working with soft materials like wood or certain plastics, a chuck plate with a non - marring surface is essential to prevent scratches or dents. In contrast, when machining hard metals such as steel or titanium, a chuck plate made of a durable and heat - resistant material is needed to withstand the high forces and temperatures generated during the machining process. The Custom Modular Vacuum Chuck Kit allows for the use of chuck plates specifically tailored to the material being processed, ensuring optimal performance and workpiece quality.​

Applications in CNC Machining Centers​

Precision Machining Operations​

CNC machining centers are known for their ability to perform highly precise machining tasks. The modular vacuum chuck kit plays a crucial role in maintaining this precision. By providing a stable and consistent holding force, it minimizes vibrations and displacements during machining. This is especially important for operations such as milling, drilling, and turning, where even the slightest movement of the workpiece can result in a defective part. For instance, in the production of medical implants, where precision is of utmost importance, the vacuum chuck kit ensures that each part is machined to the exact specifications, meeting the strict quality standards of the medical industry.​

High - Volume Production​

In high - volume production environments, time is money. The quick - change feature of the replaceable chuck plates significantly reduces setup times. Instead of spending hours re - adjusting or replacing an entire chuck system, operators can simply swap out the chuck plate in a matter of minutes. This allows for rapid transitions between different product models or batches, increasing the overall productivity of the CNC machining center. For example, in a manufacturing facility that produces a variety of consumer electronics components, the modular vacuum chuck kit enables the efficient production of large quantities of different parts, meeting tight production schedules.​

Customization Options​

The Custom Modular Vacuum Chuck Kit offers extensive customization possibilities. The base unit can be customized in terms of its vacuum - generating capacity to suit the specific requirements of the machining center. Additionally, the chuck plates can be custom - designed with unique vacuum - channel configurations, surface textures, and mounting options. This level of customization ensures that the kit can be tailored to the exact needs of each customer, whether they are a small - scale job shop or a large - scale manufacturing enterprise.​

In conclusion, the Custom Modular Vacuum Chuck Kit with Replaceable Chuck Plates is a game - changer for CNC machining centers. Its modular design, replaceable chuck plates, wide range of applications, and customization options make it an invaluable tool for achieving precision, versatility, and efficiency in modern machining operations. If you are looking to enhance the performance of your CNC machining center, this custom modular vacuum chuck kit is the ideal solution.

Dongguan Hie Hardware Co., Ltd is a metal products enterprise with a profound history of twenty years. We are an integrated entity that combines research and development, manufacturing, sales, and service. We are not only an OEM processing manufacturer for many domestic and foreign mold accessories counterparts but also a pioneer in the field of minimally invasive surgical instruments.

In the design and manufacture of minimally invasive surgical instrument structural components and fine metal combination pipe fittings, we focus on the design and manufacture of minimally invasive surgical structure space components, covering surgical components such as endoscopic structures, ablation structures, puncture analysis, sampling biopsy analysis, endoscopic intervention, suture cutting, heart stents, and vascular stents. Our technical team with twenty years of manufacturing experience has broken through various technical barriers in minimally invasive structure manufacturing, effectively addressing the high complexity of the process of minimally invasive instrument structural components. With advanced manufacturing processes such as multi-pole expansion and contraction, non-standard surface marking, arbitrary latitude bending, step forming, multiple side holes, multi-axis welding, six-axis component forming, pipe body expansion and contraction, micro-tube cutting, multi-level surface perforation, surface partial insulation, surface partial roughness, clean slender inner tubes, and non-sticking liquid in liquid-conducting tubes, we can meet the design needs of various high-difficulty special-shaped parts for customers and have received unanimous recognition and long-term cooperation from domestic and foreign customers. 

In the field of mold accessories manufacturing, our technical backbones have decades of processing experience in mold parts from Japan and Taiwan. The company regularly conducts various skill trainings and grade evaluations to lay a solid foundation for continuous development in the mold parts manufacturing industry and gradually move towards industry standardization and modernization. We always strictly follow the technical standards of manufacturers such as "MISUMI", "Punch", "DME", and "HASCO" for production and inspection. We can also design and provide various standard and non-standard mold accessories according to different customer requirements. We specialize in manufacturing precision photoelectric tooth shafts, screw thread electrodes, pen mold cores, cosmetic parts, precision inserts, cores, bushings, and SKH51/SKD61 series cartridge ejector pin mold accessories, etc. Our products are widely used in fields such as photoelectric, digital electronics, medical packaging instruments, pen making, cosmetic packaging, electrical appliances, automobiles, and mechanical motor shaft manufacturing. In particular, we have significant advantages in non-standard mold accessories processing, various wear-resistant block processing, guide pillar and bushing processing, non-standard insert processing, precision plastic mold accessories processing, etc., providing customers with a full range of solutions for precision mold accessories processing.

The company holds multiple independent product structure manufacturing patents and has passed ISO9001:2015 and ISO13485 quality system certifications. With excellent quality, exquisite craftsmanship, innovative design, and high-quality service, we are committed to creating greater value for customers.